Mechanical & Structural Engineering

ACES combines mechanical design and structural engineering expertise to support the development, modification, and certification of aircraft components, systems, and interior installations. From initial concepts and detailed 3D models to structural analysis, design refinement, and final engineering documentation, the ACES team works with customers to develop practical solutions that meet both performance objectives and applicable aviation requirements. Integrating mechanical and structural capabilities with in-house testing and certification support allows potential challenges to be addressed earlier, helping projects move efficiently from design and analysis through testing and final approval.

Mechanical design brings together the geometry, functionality, installation requirements, materials, and manufacturing considerations needed to transform an idea or modification into a practical aircraft solution.

ACES supports mechanical design projects involving aircraft components, assemblies, systems, and interior installations. Engineering work can be coordinated from the initial concept through detailed design development and preparation of the technical information needed to support fabrication, installation, testing, and certification.

Mechanical Design Capabilities

Concept Development Development and refinement of design concepts based on project objectives, installation constraints, and functional requirements.
3D Design & Modeling Digital development of components and assemblies to define geometry, interfaces, clearances, and overall configuration.
Component & Assembly Design Engineering of individual parts and integrated assemblies for new installations, modifications, and replacement applications.
Engineering Documentation Preparation of drawings and supporting technical information needed to communicate and document the completed design.

Mechanical design activities can also be coordinated with ACES structural engineering, testing, DER, and certification resources so potential installation or compliance issues can be addressed as the design develops.

Structural analysis and design evaluate how aircraft components, assemblies, and installations respond to the loads and operating conditions they are expected to encounter in service.

ACES can support structural engineering activities for new designs, modifications, interior installations, repairs, and other aircraft projects where strength, load transfer, deformation, or structural integrity must be evaluated.

Structural Engineering Capabilities

Load Evaluation Review of anticipated loads and load paths to determine how forces are transferred through components, attachments, and supporting aircraft structure.
Structural Analysis Engineering evaluation of structural performance, strength, deformation, and other characteristics relevant to the design.
Structural Design Development and refinement of structures, reinforcements, attachments, and related components to satisfy project requirements.
Design Substantiation Preparation of engineering analysis and supporting documentation used to substantiate the structural aspects of an aircraft design or modification.

When physical verification is required, structural engineering can be coordinated with ACES testing capabilities, including static load, tension and compression, and other applicable structural test programs.

Combining mechanical design, structural analysis, testing, and certification support allows ACES to address design challenges within a coordinated engineering process rather than treating each discipline as a separate project.